A Practical Guide for Hygienic Industrial Environments
Introduction: Why Wash Down PCs Matter in Modern Industry
In many industrial environments, especially food processing, beverage production, and pharmaceuticals, regular cleaning with water, foam, and chemical detergents is mandatory.
Standard industrial PCs are not designed for this kind of exposure.
This is where a wash down PC becomes essential.
This article explains:
- What a wash down PC is
- How it differs from standard industrial computers
- Where wash down PCs are typically used
- Why hygienic design is critical
What Is a Wash Down PC?
A wash down PC is an industrial computer specifically designed to operate in environments where frequent cleaning with water and chemicals is required.
Unlike standard industrial PCs, wash down PCs are built to:
- Withstand high-pressure water jets
- Resist corrosion from detergents and disinfectants
- Prevent water ingress during daily cleaning cycles
- Maintain hygienic, easy-to-clean surfaces
Most wash down PCs feature stainless steel enclosures and high-level ingress protection such as IP66, IP67, or IP69K, depending on the application.
Wash Down PC vs Standard Industrial PC
The differences are not cosmetic — they are structural.
Enclosure Material
- Wash Down PC: Stainless steel (SUS304 or SUS316)
- Standard Industrial PC: Painted aluminum or steel
Protection Level
- Wash Down PC: Designed for direct water and chemical exposure
- Standard Industrial PC: Designed for dust, vibration, and occasional splashes
Hygienic Design
- Seamless surfaces
- Rounded edges
- No dirt traps
A standard industrial PC may survive a few cleanings, but it is not designed for daily wash down routines.
Key Design Features of a Wash Down PC
Stainless Steel Housing
Stainless steel is the industry standard for hygienic environments because it:
- Resists corrosion
- Does not peel or degrade
- Is easy to clean and disinfect
- Complies with food and pharmaceutical hygiene requirements
SUS304 is widely used in food processing, while SUS316 is preferred in pharmaceutical or high-salt environments.
High-Level Ingress Protection
Wash down PCs are commonly rated:
- IP66 – protection against powerful water jets
- IP67 – protection against temporary immersion
- IP69K – protection against high-pressure, high-temperature washdown
For environments with daily high-pressure cleaning, IP69K is often required.
Hygienic Mechanical Design
A proper wash down PC includes:
- Flat, smooth surfaces
- Rounded corners
- No exposed screws on the front
- Fully sealed seams
These features reduce bacterial buildup and simplify sanitation procedures.
Sealed I/O and Cable Management
Connectors are one of the most vulnerable points in wet environments.
Wash down PCs typically use:
- Sealed I/O covers
- Waterproof connectors (such as M12 or sealed aviation connectors)
- Downward-facing cable exits
This prevents water accumulation and long-term seal failure.
Where Are Wash Down PCs Used?
Wash down PCs are widely used in industries that require strict hygiene control.
Food and Beverage Processing
- Meat, poultry, and seafood processing
- Dairy production and bottling
- Beverage filling and packaging lines
Pharmaceutical Manufacturing
- Cleanrooms
- Tablet and capsule production
- Packaging and labeling systems
Chemical and Industrial Cleaning Areas
- Chemical processing plants
- Detergent manufacturing
- Facilities with aggressive cleaning agents
Other Hygienic Environments
- Cosmetics manufacturing
- Biotechnology facilities
- Agricultural processing plants
Why Standard PCs Fail in Wash Down Environments
Using non-washdown equipment often leads to:
- Water ingress and short circuits
- Corrosion of enclosures and connectors
- Increased maintenance and downtime
- Hygiene compliance risks
In the long term, a purpose-built wash down PC is more cost-effective than repeatedly replacing standard industrial computers.
How to Choose the Right Wash Down PC
Before selecting a wash down PC, consider:
- Cleaning method (pressure, temperature, chemicals)
- Required ingress protection level
- Stainless steel grade (304 or 316)
- Mounting method and installation location
- Performance requirements
Matching the PC design to the real cleaning process is critical for reliability.
Conclusion: Wash Down PCs Are Built for Hygiene and Reliability
A wash down PC is not simply a waterproof computer.
It is a hygienically designed industrial system built to survive frequent cleaning while maintaining long-term reliability.
For industries where cleanliness is non-negotiable, wash down PCs are a foundational component of modern production lines.
Learn More About Wash Down PCs
At washdownpc.com, we focus exclusively on wash down and IP69K industrial PCs designed for food, beverage, and pharmaceutical environments.
Explore solutions engineered for hygiene, durability, and long-term operation.
